Valve Amplifier Repair, Modification and Service

If you are lucky enough to own an Audio Innovations valve amplifier, David Wright offers a range of services that might be helpful to you.
He will repair, modify and service the Audio Innovations amps and he is also the UK installer of the BorderPatrol PSU .
He can be contacted by telephone- office hours only please- on 01903 715191 or by e-mail
davidwright12345@talktalk.net

Below is a list of modifications to some of the A.I. amps. Contact David Wright for prices and time scales.

Modifications

1st Audio & 2nd Audio Amplifiers
A range of capacitor and diode modifications together with some tweaks will make these excellent amps sound clearer, cleaner, and more fluid with a much lower noise floor and better definition throughout the range. Don't forget that fitting a BorderPatrol Power Supply makes the biggest improvement of all. 

Early high sensitivity amps with ECC88 input and driver valves can be modified to the lower sensitivity ECC82 input valves. As well as giving nicer sound - the ECC82 is smoother than the ECC88 with less glare - the lower sensitivity also means that active pre-amps can be used without gain and noise issues.

Owners of 1st and 2nd Audio amplifiers will have noticed that the 8-pin 2A3's have become unobtainable. Changing to the 4-pin types obviously means changing the valve bases and we can provide this modification service. The Sovtek 2A3 is a 4-pin mono-plate design that offers great sound, excellent reliability and freedom from the low level squeaks, pop's and rustles that plagued the Golden Dragon 8-pin. It also does not 'lock up' on switch on and potentially cause damage. For it's combination of sound quality, price and reliability, we recommend this valve highly. 

P2 Phono Stage
There is more than a suggestion that the shunt regulated power supply in the P2 and L2 is temperamental and quickly goes out of tune. Articles by Dutch engineer Peter van Willenswaard (see links below) describe this and suggest reasons for it though no one is completely sure why it happens. In practice it means that a P2 or L2 properly set up with a new 5687 and OA2's will sound great but the performance will not last for long before the sound degenerates and becomes grey and lacking in energy. I experienced this often with the P2's and L2's. The P2 has 2 chokes and a valve rectifier inside it which means it's possible to convert the power supply to a BorderPatrol-style choke input filter type which sounds great, all the time. This, together with some capacitor and heater circuit modifications and a few tweaks, will make the P2 sound clearer, cleaner, more agile and more energetic with a much lower noise floor and better definition throughout the range.

L2 line Stage
Fitting Hovland Musicap, better quality capacitors, rebuild heater rectifier with discrete Schottky diodes, rebuild HT rectifier with discrete diodes, apply some RF reduction/suppression techniques and some tweaks will make the L2 sound much clearer and cleaner with a much lower noise floor and better definition throughout the range.

Series 700/800/800Anniversary/S1000/Classic 25
Modifications comprise: Fitting Hovland Musicap, better quality capacitors, fast recovery diodes, selected resistors and a few tweaks.
Don't forget the BorderPatrol Power Supply which makes the biggest improvement of all. 

We recommend that owners of the Series 500/700/800/800Anniversary/S1000/Classic25 amplifiers replace the EL34 output valves with Sovtek 5881 types before the EL34's do their special internal short-circuit trick and destroy the cathode resistors (those who have seen their output valves glowing like fluorescent carrots before the sound expired on one or both channels will know what I mean). We can supply matched pairs of Sovtek 5881. No modifications are required to the amplifier when changing from EL34 to Sovtek 5881.

Our Sovtek 5881/6L6GC WXT+ or (6pi3C-E to give it it's Cyrillic designation)  recommendation seems to have triggered some debate on the net. Engineers, repair shops and valve suppliers all seem to have an opinion about whether or not this should be done.

We recommend it because we have been doing it for over 15 years, safely and without failures. During this time I can count three Sovtek 5881/6L6GC WXT failures, none of which caused damage to the amp. There have been hundreds of EL34 failures during this same period, most of which caused considerable damage.

During this period 'new' EL34's have been released from Russian, Eastern European and Chinese manufacturers most claiming to have solved the internal shorting problem. We have continued to see failures regardless of which brand is fitted.

In answer to some points that have been posted on the net:

Some Sovtek 5881/6L6GC WXT will draw more current than EL34's when placed in Audio Innovations amp's and some will not. There are 'hot' and 'cold' examples of each. Neither will fry the power transformer.
We do not assume that a BorderPatrol PSU will be fitted if you change from EL34 to Sovtek 5881/6L6GC WXT but it would have been nice had this always been the case.
It may be 'good practice' to change the cathode resistors to a higher value when fitting Sovtek 5881/6L6GC WXT but it is not essential and it will cost money if done by a repair shop. Plugging and playing is perfectly fine*.
The Audio Innovations series1000mk3 has the same 370-380V HT voltage as the S500/700/800. It used the same power transformer and 400V rated HT capacitors. Some very early examples of the (hard wired) series1000mk1 may be different. If you have a very early series1000, or any very early Audio Innovations model, it would be best to check with David Wright before doing any valve changes.

Much of this debate springs from the specifications of the valve, which are difficult to validate to say the least. If we are to believe that the Russians copied the original USA made and designed 5881 decades ago and have not uprated the valve or changed it in any way since, then fitting this valve would clearly have been wrong and they would probably have all failed by now. This seems unlikely and is definitely not born out in practice. The Russian spec sheet lists a 250V anode voltage, but this is most likely when used under extreme military conditions. Again, experience shows this valve is perfectly happy at higher voltages and works faultlessly for many years.

Regardless of whether the Sovtek 5881/6L6GC WXT are being operated 'correctly' in the A.I. amps they do not fail. Sadly the same cannot be said of the EL34.

If you have series 1000mk3  mono-blocks with EL34's it is advisable to check the cathode resistors regularly. Look for blackened resistors and charred or discoloured circuit boards. With four EL34's/mono-block, the amp will continue to play even if some of the EL34's are faulty.

These comments relate to Audio Innovations models series 500, 700, 800mk1, 800mk2, 800mk3, 1000mk3 and Classic 25 and the Sovtek 5881/6L6GC WXT or Russian 6pi3C-E

*The only instance in which we would not universally recommend the Sovtek 5881/6L6GC WXT sub is if the amp has been triode connected, as was common on series 500's circa 1990, and almost essential on series 800mk2 and series 1000mk2.  Fitting Sovtek 5881/6L6GC WXT will reduce the output power to approx 8.5W (17W on the series 1000mk2) vs 12W (24W) with the EL34. This is a substantial drop. In this case we recommend changing the amp back to ultra-linear configuration before fitting the 5881's. The EL34 internal shorting issues remain regardless of whether the amp is triode connected or not.

p.s. Some Hi-Fi World kits also use this valve. They have HT voltages >440V, significantly higher than the A.I. equipment, and the valve was perfectly reliable in those amps too.

Please note:

This site provides information about repairs, servicing and modifications together with a listing of valve types and brief specifications. We do not have stock of new or used Audio Innovations amplifiers and we cannot advise on prices, 2nd hand values, sound quality, age, compatibility or suitability of the Audio Innovations amplifiers so please do not e-mail us about these matters. We do not have product manuals or sales literature. We offer modifications to the amplifier models below only; we do not have a component upgrade pack for the series 500- the internal layout of the Series 500 is very crowded and sensitive and precludes some of the upgrades that can be done to other models. Fitting a BorderPatrol PSU to any of the amplifiers will make a much bigger improvement to the clarity and the dynamics of the amplifier than any of the component upgrade packs, nice though they are.

Some links to other Audio Innovations sites and articles

For information about repairs and modifications by the Audio Innovations Benelux distributor check out  www.dejongsystems.nl

For a users site dedicated tot the Series 500 check out Dmitri's site at  http://musical-ecstacy.nl.eu.org

For information and some circuit diagrams check out Dr.Tubes site at http://www.drtube.com/audioamp.htm#AI

For tweaks to L2's and P2's devised by the highly respected Peter van Willenswaard of Audio Magic in The Netherlands, click here  Modification of Audio Innovations L2 line stage and Modification of Audio Innovations P2 phono stage  Peter is one for cleverest engineers working in audio and if you are confident in your electronic capabilities these are well worth trying.

For some interesting mod's modifications to Series 700's, 800's and Classic 25's http://httpd.chello.nl/~m.heijligers/classic25/

 

Models, Specifications and Valve Complements

INTEGRATED AMPLIFIERS

   MODEL

YEARPOWER
 (W/CH)
PHONO 
STAGE
LINE 
INPUTS
AUTO 
BIAS
   SERIES 300 mk1198610YES5YES
   SERIES 300 mk2199110YES4YES
   SERIES 400 mk1198912YES4YES
   SERIES 400 mk2199012YES4YES
   SERIES 500198725YES5YES
   SERIES 700199325NO4YES
   CLASSIC 25199325NO4YES

See the VALVE CHECK TABLE below for valve complement information.

POWER AMPLIFIERS

   MODELTYPEYEAR
MADE
POWER
(W/Ch)
AUTO
BIAS
FEED
BACK
   SERIES 200 mk1S198912YESNO
   SERIES 200 mk2S199012YESYES
   SERIES 200 mk3S199112YESYES
   SERIES 200 mk4S199312YESYES
   SERIES 800 mk1S188625YESYES
   SERIES 800 mk2S198925YESNO
   SERIES 800 mk2S198925YESNO
   SERIES 800 mk3S199325YESYES
   SERIES 1000 mk1M198750YES*NO
   SERIES 1000 mk2M198950YESNO
   SERIES 1000 mk3M199150YESYES
   1ST AUDIO version 1S19887.5YESNO
   1ST AUDIO version 2S19897.5YESNO
   1ST AUDIO version 3S19937.5YESNO
   2ND AUDIO version 1M198815YES*NO
   2ND AUDIO version 2M198915YESNO
   2ND AUDIO version 3M199315YESNO

S = Stereo    M = Mono-blocks      * A limited number of these models used fixed bias.
See the VALVE CHECK TABLE below for valve complement information.

PRE- AMPLIFIERS

   MODELYEARPHONO
STAGE
MM MC

LINE 
INPUTS

LINE 
OUTPUT
   S200 MM1989YESYESNO4PASSIVE
   S200 MC1989YESYESYES4PASSIVE
   S8001986YESYESNO4PASSIVE
   S10001988YESYESNO4PASSIVE
   L11993NO--4ACTIVE
   L21992NO--5ACTIVE

See the VALVE CHECK TABLE below for valve complement information.

PHONO STAGES

   MODELYEARMMMC
   P11995YESNO
   P2 MM*1993YESNO
   P2 MC*1993YESYES

*The P2 phono stage was available with on-board moving coil step-up transformers as an extra cost option. If the unit does not contain these transformers then it is moving magnet compatible only. 
PCB mounted switches enable switching from MM to MC and the input impedance of the MC version can also be switched from 20(LO) to 80 (HI) ohms, again by means of a PCB mounted switch.
See the VALVE CHECK TABLE below for valve complement information.

Valve Check Table
The following table shows the valve complements of the Audio Innovations amplifiers.

Integrated Amps 

ValveECC83ECC82ECC88EL34EL84ECL862A36B4G
Model
300mk13----4--
300mk221---4--
400mk13-2-4---
400mk2312-4---
5003-24----
70032-4----
Classic 2532-4----
ValveECC83ECC82ECC88EL34EL84ECL862A36B4G

Power Amps
ValveECC83ECC82ECC88EL34EL84ECL862A36B4G
Model
200mk1--2-4---
200mk2-12-4---
200mk312--4---
200mk4-3--4---
800mk112-4----
800mk2a--44----
800mk2b-224----
800mk332-4----
1000mk1--44----
1000mk2--44----
1000mk322-4----
1st A A v1--4----4
1st A A v2--4---4-
1st A A v3-4----4-
2nd A A v1--4----4
2nd A A v2--4---4-
2nd A A v3-4----4-
ValveECC83ECC82ECC88EL34EL84ECL862A36B4G


Pre-amps and Phono Stages

ValveECC83ECC82ECC8869225687OA2EZ806SN76BX76SJ7
Model
200MM21--------
200MC31--------
800C--3-------
10004------211
L1-1--------
L2-2--12----
P11--1------
P213--121---
ValveECC83ECC82ECC8869225687OA2EZ806SN76BX76SJ7

Valve Substitutions
The table below shows valves that can and cannot be substituted without need for circuit modification.

ValveSubstituteDo not substitute
ECC8312AX7  M8137 CV4004ECC88
ECC825814A  M8136  12AU7 E82CC-01 CV4003ECC88  E182CC
ECC88E88CC-01  6922  6DJ8  6N1PECC82  ECC83
69226N1PECC88 (relates to P1 phono stage)
EL345881  6L6GC  KT66  6CA76550  KT88  KT90
2A3-6B4G
6B4G-2A3
EZ80EZ81  6V4-

Valve Position Diagrams


series 500

EL34          EL34          EL34          EL34
ECC88ECC88ECC83ECC83ECC83


series 700

EL34          EL34           EL34          EL34
ECC83ECC83ECC83ECC83ECC83


series 1000 PRE-AMP

6SN76SJ76BX76SN7
ECC83ECC83ECC83ECC83


series 200 PRE-AMP (MC version shown in parenthesis.)

 

ECC83

(ECC83)

ECC82

 

ECC83

 


series 800MK3

EL34          EL34          EL34          EL34
ECC82ECC83ECC83ECC83ECC82

 


series 800MK1

EL34          EL34         EL34          EL34
ECC82ECC83ECC82

L2
ECC82ECC82
5687
OA2   OA2

 


P2

ECC83

ECC82

ECC82

EZ80
5687
ECC82

OA2 OA2